Electroplated and decal fired mug with 570ml capacity for souvenir shops

Product Description:

This memorable souvenir mug, designed for souvenir shops, features electroplating and a fired decal. With a diameter of 9.4 cm, a height of 12.8 cm, and a capacity of 570 ml, it makes an ideal keepsake for visitors.

Core Quality Control Challenges:

Quality Control Issues: The production process is susceptible to defects, such as burst decals and decal detachment.

Cost and Environmental Challenges: Traditional kilns consume significant energy and produce high emissions. Additionally, transitioning to a "gas-to-electricity" system requires a substantial initial investment.

Efficiency Limitations: Manual application methods often result in low accuracy and efficiency, while automated systems do not adequately meet production needs.

Uneven Electroplating: The electroplating layer can be inconsistent across different products.

Specific Strategies:

Intelligent Temperature Management: An AI-driven temperature control system has been implemented to continuously monitor and adjust workshop temperature and humidity in real time, ensuring that products are properly dried and quality remains stable.

Equipment Enhancements: A combination of gas and electric kilns is utilized based on the specific requirements of various products, optimizing costs while maintaining high quality.

Automation Improvements: The adoption of an automatic printing machine has significantly boosted production efficiency.

Uniform Heating Design: Each kiln is designed with enough chambers to ensure that products receive even heating from all angles.

Customization:

Material: Ceramic
External pattern: More designs can be recommended or customized

Support and Services:

Effective facility system audit:
Sedex smeta 4 Pillar
BSCI
Disney
NBC Universal
Walmart
FSC

QIMA

CHIVAS

Service we can provide:
Reply to all emails within 24 hours.
Complimentary Marine insurance for full container order. 
Customers who purchase more than $200,000 per year will receive a annual purchase volume discount of at least 1%.

Packing and Shipping:

Different option of packaging:
Egg crate bulk packing
Single white or color box
Hat gift box
Mail order box
PDQ box or Floor display box
Pallet

Shipping:
ETD: 40 days normally
Point person supervise container loading.

Quality:

QC: 100% inspection before packing according to different grade.

          Inspect containers before loading.Dedicated point person supervises container loading to ensure proper handling and protection.