Dia 8*8cm 9.5cmH Two Tone Valentines Day Mug With Decal Fired Commemorative For Souvenir Wholesale Shop
Product Description:
The decal-fired Valentine's Day mug offers an appealing aesthetic,making it an excellent seasonal gift.However,the manufacturing process faces several persistent problems.
Production Hurdles
The primary difficulties in scaling up production and ensuring consistent quality fall into three main categories:
Aesthetic Quality Assurance:Maintaining high standards is difficult,as the process frequently leads to cosmetic defects.Specifically,the firing process often causes the decal to bubble and rupture(a burst decal)or,conversely,to peel away from the mug surface(decal detachment).
The Conflict of Economics and Ecology:The conventional method of firing mugs uses traditional kilns that are characterized by significant energy consumption and consequently produce high levels of emissions.While moving to an environmentally friendlier"gas-to-electricity"system is a viable option,the initial investment required for this ecological transformation is steep.
Operational Bottlenecks:Manufacturing speed is constrained by outdated methods.Hand-applying the decals suffers from poor precision and low throughput.Furthermore,the wider industry has been slow to adopt automated machinery,keeping the penetration rate of high-efficiency equipment low.
Happy INN has implemented a focused series of technological and infrastructural upgrades to directly counteract these issues:
Smart Climate Management:To safeguard product quality,Happy INN introduced an AI-powered temperature regulation system.This intelligent network continuously tracks and adjusts the ambient temperature and humidity within the production facility,guaranteeing that all mugs are adequately dried and promoting uniform,stable quality.
Flexible Firing Infrastructure:To strike a balance between cost,quality,and environmental impact,the company now operates a dual system,utilizing both gas and electric kilns.This allows management to select the optimal firing method based on the specific requirements of the product,thereby minimizing operating expenses without compromising the final quality.
Automated Throughput:The efficiency constraints of manual work have been addressed through the integration of an automatic decal printing machine.This move to automation has been effective in dramatically boosting both consistency and output efficiency.
The Value We Deliver (The Value We Deliver)
Our solution is market-proven to drive significant commercial success:
Client Outcome (Client Success) Market Impact (Market ROI)
150% Sales Growth A European gift shop brand achieved an outstanding 150% increase in sales after adopting our solution.
Unmatched Texture The product's superior texture and flawless engraving stood out in the highly competitive, same-price market segment.
Customization:
Material: Stoneware ceramics
External pattern: More design can be recommended or customized
Support and Services:
Effective facility system audit:
Sedex smeta 4 Pillar
BSCI
Disney
NBC Universal
Walmart
FSC
Service we can provide:
Reply to all emails within 24 hours.
Complimentary Marine insurance for full container order.
Customers who purchase more than $200,000 per year will receive a annual purchase volume discount of at least 1%.
Packing and Shipping:
Different option of packaging:
Egg crate bulk packing
Single white or color box
Hat gift box
Mail order box
PDQ box or Floor display box
Pallet
Shipping:
Etd: 40 days normally
Point person supervise container loading.
Quality:
QC: 100% inspection before packing according to different grade.
Standard effective: AAA, AA, A three grade under GB 3532-2022.
